Systematics
The end result of scalding and dehairing is largely influenced by the scalding procedure and the selected dehairing machine. The scalding time, temperature of the scalding water, seasonal factors and the race of the pig also have an effect on the end result. JWE-Baumann offers an ideal machine combination to suit every slaughtering output.
Work flow
The fully bled carcasses can either be installed manually or using a fully automatic chaining device in the conveying device of the scalding tank (1). The carcasses are transported automatically through the scalding tank (2) by a rake-Typee conveyor. Our scalding water circulation pumps guarantee ideal scalding of the carcasses in the scalding tank. With the rake-Typee conveyor the carcasses are loaded automatically into the dehairing machine (3) after scalding.
In the two-roll dehairing machine the carcasses are first pre-washed with hot water. The dehairing rolls rotate constantly in the direction of the ejecting flap which causes the carcasses to rotate in the opposite direction. The hair is removed from the carcasses by the constant scraping of the special JWEBaumann dehairing beaters, they are then sprayed with water, singed (4) and then rinsed again, dry scraped and ejected to the withdrawal table (5). This procedure is periodically repeated.
Two-Roll Dehairing Machine
with Fully Automatic Through-Feed Scalding Tank
The JWE SDM 82-160 is a two-roll dehairing machine with through-feed scalding tank composed of the dehairing machine DM 82 and the through-feed scalding tank SM 160 for up to 200 pigs an hour.
No. | Type | Pigs/h | A | B | C | D | E | F |
7090400015 | SDM 82-160-6-25 | 130 | 2,500 mm | 3,220 mm | 4,290 mm | 3,125 mm | 8,030 mm | 3,205 mm |
7090400016 | SDM 82-160-7-25 | 150 | 2,500 mm | 3,220 mm | 4,840 mm | 3,125 mm | 8,580 mm | 3,205 mm |
7090400017 | SDM 82-160-10-25 | 200 | 2,500 mm | 3,220 mm | 6,490 mm | 3,125 mm | 10,230 mm | 3,205 mm |
Two-roll dehairing machine JWE DM 82
Automatically operating
Machine body steel construction stainless steel
Closed ejection flap, separating the dirty area from the clean area
Dehairing roll Ø 700 mm is equipped with JWE dehairing rubber beater with special metal elements
Dehairing roll Ø 400 mm is equipped with slightly bent JWE dehairing beaters
Retainer ribs for dehairing pigs weighing more than 25 kg
Direct drive
11,0 kW and 5,5 kW
Through-feed scalding tank JWE SM 160
Machine body steel construction stainless steel
Rake conveyor in segmental design, hot galvanized
Scalding water circulation pumps guarantee optimum scalding
Electronic temperature control
Options
Heating:
The scalding tank can be used with
steam heating free flow or
warm water
with heat exchanger.
Abflammung:
The optional singeing with 12 installed gas burners can be used with
natural gas or
propane gas.
Bristle conveyor:
In a scalding and dehairing combination with two two-roll dehairing machines a bristle conveyor is installed. The conveyor automatically transports bristles and claws to the front.
Two-Roll Dehairing Machine
with Fully Automatic Through-Feed Scalding Tank
The JWE SDM 80-160 is a two-roll dehairing machine with through-feed scalding tank composed of the dehairing machine DM 80 and the through-feed scalding tank SM 160 for up to 120 pigs an hour.
No. | Type | Pigs/h | A | B | C | D | E | F |
7090400009 | SDM 80-160-4-20 | 50 | 2,000 mm | 1,310 mm | 2,950 mm | 2,625 mm | 4,780 mm | 2,800 mm |
7090400010 | SDM 80-160-4-25 | 100 | 2,500 mm | 1,310 mm | 2,950 mm | 3,125 mm | 4,780 mm | 2,800 mm |
7090400011 | SDM 80-160-5-20 | 55 | 2,000 mm | 1,310 mm | 3,740 mm | 2.625 mm | 5,750 mm | 2,800 mm |
7090400012 | SDM 80-160-5-25 | 110 | 2,500 mm | 1,310 mm | 3,740 mm | 3,125 mm | 5,750 mm | 2,800 mm |
7090400013 | SDM 80-160-6-20 | 60 | 2,000 mm | 1,310 mm | 4,290 mm | 2.625 mm | 6,120 mm | 2,800 mm |
7090400014 | SDM 80-160-6-25 | 120 | 2,500 mm | 1,310 mm | 4,290 mm | 3,125 mm | 6,120 mm | 2,800 mm |
Two-roll dehairing machine JWE DM 80
Automatically operating
Machine body steel construction stainless steel
Closed ejection flap, separating the dirty area from the clean area
Dehairing roll Ø 700 mm is equipped with JWE dehairing rubber beater with special metal elements
Dehairing roll Ø 400 mm is equipped with slightly bent JWE dehairing beaters
Retainer ribs for dehairing pigs weighing more than 25 kg
Direct drive
11,0 kW and 5,5 kW
Through-feed scalding tank JWE SM 160
Machine body steel construction stainless steel
Rake conveyor in segmental design, hot galvanized
Scalding water circulation pumps guarantee optimum scalding
Electronic temperature control
Options
Heating:
The scalding tank can be used with
steam heating free flow or
warm water
with heat exchanger.
Singeing:
The optional singeing in the two-roll dehairing machine can be used with
natural gas or
propane gas.
Depending on the passage width nine or twelve gas burners are installed.
Two-Roll Dehairing Machine
with Fully Automatic Through-Feed Scalding Tank
The JWE SDM 50-160 is a two-roll dehairing machine with through-feed scalding tank composed of the dehairing machine DM 50 and the through-feed scalding tank SM 160 for up to 120 pigs an hour.
No. | Type | Pigs/h | A | B | C | D | E | F |
7090400003 | SDM 50-160-4-20 | 50 | 2,000 mm | 1,200 mm | 2,950 mm | 2,625 mm | 4,685 mm | 2,490 mm |
7090400004 | SDM 50-160-4-25 | 100 | 2,500 mm | 1,200 mm | 2,950 mm | 3,125 mm | 4,685 mm | 2,490 mm |
7090400005 | SDM 50-160-5-20 | 55 | 2,000 mm | 1,200 mm | 3,740 mm | 2,625 mm | 5,475 mm | 2,490 mm |
7090400006 | SDM 50-160-5-25 | 110 | 2,500 mm | 1,200 mm | 3,740 mm | 3,125 mm | 5,475 mm | 2,490 mm |
7090400007 | SDM 50-160-6-20 | 60 | 2,000 mm | 1,200 mm | 4,290 mm | 2,625 mm | 6,025 mm | 2,490 mm |
7090400008 | SDM 50-160-6-25 | 120 | 2,500 mm | 1,200 mm | 4,290 mm | 3,125 mm | 6,025 mm | 2,490 mm |
Two-roll dehairing machine JWE DM 50
Automatically operating
Machine body steel construction stainless steel
Closed galvanized ejection flap, separating the dirty area from the clean area
Dehairing roll Ø 700 mm is equipped with JWE dehairing rubber beater with special metal elements
Dehairing roll Ø 400 mm is equipped with slightly bent JWE dehairing beaters
Retainer ribs for dehairing pigs weighing more than 25 kg
Chain-drive
Drive gear motor 7,5 kW
Through-feed scalding tank JWE SM 160
Machine body steel construction stainless steel
Rake conveyor in segmental design, hot galvanized
Scalding water circulation pumps guarantee optimum scalding
Electronic temperature control
Options
Heating:
The scalding tank can be usedwith
steam heating free flow or
warm water
with heat exchanger.
Abflammung:
The optional singeing in the two-roll dehairing machine can be used with
natural gas or
propane gas.
Depending on the passage width nine or twelve gas burners are installed.
Two-Roll Dehairing Machine
with Windlass Conveyor Scalding Tank
The JWE SDM 50-60 is a two-roll dehairing machine with windlass conveyor scalding tank composed of the dehairing machine DM 50 and the windlass conveyor scalding tank SM 60 for up to 40 pigs an hour.
No. | Type | Pigs/h | A | B | C | D | E | F |
7090400002 | SDM 50-60-5-20 | 40 | 2,000 mm | 1,200 mm | 1,800 mm | 2,625 mm | 3,535 mm | 2,640 mm |
Two-roll dehairing machine JWE DM 50
Automatically operating
Machine body steel construction stainless steel
Closed galvanized ejection flap, separating the dirty area from the clean area
Dehairing roll Ø 700 mm is equipped with JWE dehairing rubber beater with special metal elements
Dehairing roll Ø 400 mm is equipped with slightly bent JWE dehairing beaters
Retainer ribs for dehairing pigs weighing more than 25 kg
Chain-drive
Drive gear motor 7,5 kW
Windlass conveyor JWE SM 60-5
Machine body steel construction stainless steel
Windlass conveyor with five segments, hot galvanized
Three pigs under water
Scalding water circulation pumps guarantee optimum scalding
Electronic temperature control
Options
Heating:
The scalding tank can be used with
steam heating free flow,
warm water with heat exchanger or
electrical heating.
Singeing:
The optional singeing in the two-roll dehairing machine can be used with
natural gas or
propane gas.
Two-Roll Dehairing Machine
with Windlass Conveyor Scalding Tank
The JWE SDM 16-60 is a two-roll dehairing machine with windlass conveyor scalding tank composed of the dehairing machine DM 16 and the windlass conveyor scalding tank SM 60 for up to 25 pigs an hour.
No. | Type | Pigs/h | A | B | C | D | E | F |
7090400001 | SDM 16-60-4-20 | 25 | 2,000 mm | 970 mm | 1,580 mm | 2,420 mm | 2,550 mm | 1,890 mm |
Two-roll dehairing machine JWE DM 16
Manually operating
Machine body steel construction stainless steel
Closed ejection flap, separating the dirty area from the clean area
Two dehairing rolls are equipped with slightly bent JWE dehairing beaters
Ejection rake operate together with the ejection flap
Chain-drive
Drive gear motor 3,0 kW
Windlass conveyor JWE SM 60-4
Machine body steel construction stainless steel
Windlass conveyor with four segments, hot galvanized
Two pigs under water
Scalding water circulation pumps guarantee optimum scalding
Electronic temperature control
Options
Heating:
The scalding tank can be used with
steam heating free flow,
warm water with heat exchanger or
electrical heating.
Singeing:
The optional singeing in the two-roll dehairing machine can be used with
natural gas or
propane gas.