Condensation scalding
Scalding is carried out with 60 °C (140 °F) warm humid air instead of water. The scalding equipment is constructed in a sandwich construction style and insulated. There is a fully accessible stainless steel tank located at the bottom of the scalding tunnel. Air deflector plates are installed on the interior walls. Fans are aspirating the air in the upper part of the tunnel and circulate this air in exterior channels. During this operation the air is moistened and heated by water vapor. The fans blow the heated air through the lower part back to the scalding tunnel. The air deflector plates push the heated air onto the carcasses where water vapor condenses which creates the scalding effect.
To avoid any risk of corrosion in the scalding tunnel, the conveying system has been installed outside of the scalding tunnel; based on a patent registered design. The looped chains for the carcasses are introduced through a slot in the celling of the scalding channel that is sealed with brushes. There are insulated doors allowing access to the tunnel. Proven and reliable control units perform the process and the automatic temperature control.
No. | Type | Module | Length | Width |
7060100002 | SCM-CT-120-B | Basic module | 1,200 mm | 945 mm |
7060100003 | SCM-CT-240-B | Basic module | 2,400 mm | 945 mm |
7060100007 | SCM-CT-150-I | Insertion | 1,540 mm | 945 mm |
7060100006 | SCM-CT-150-D | Discharge unit | 1,540 mm | 945 mm |
7060100008 | SMC-CT-90-C | Corner module | 1,250 mm, 90 degrees | 1,250 mm |
7060100004 | SCM-CT-120-V | Ventilation module | 1,200 mm | 2,140 mm |
7060100009 | SMC-CT-240-C | Ventilation module | 2,445 mm | 2,390 mm |
7060100005 | SCM-CT-120-M | Maintanced module | 2,400 mm | 945 mm |
SCM-CT-120-B – Basic module
Module length 1,200 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
SCM-CT-240-B – Basic module
Module length 2,400 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
SCM-CT-150-I – Insertion
Module length 1,540 mm
Double-leaf swing door made of plastic
SCM-CT-150-D – Discharge unit
Module length 1,540 mm
Double-leaf swing door made of plastic
SMC-CT-90-C – Corner module
Module length 1,250 x 1,250 mm, 90 degrees
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
SCM-CT-120-V – Ventilation module
Module length 1,200 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
Blower unit with blower motor
SMC-CT-240-C – Ventilation module
Module length 2,445 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
Blower unit with blower motor
SCM-CT-120-M – Maintanced module
Module length 2,400 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
Entrance door made of insulating panel
Control terminal
JWE-BANSS sclading process achieves the highest scalding quality with the use of efficient technology.
Water scalding tunnel
No. | Type | Module | Length | Width |
7060150002 | SMC-WT-120-B | Basic module | 1,200 mm | 945 mm |
7060150005 | SCM-WT-240-B | Basic module | 2,400 mm | 945 mm |
7060150007 | SMC-WT-150-I | Insertion | 1,200 mm | 945 mm |
7060150006 | SMC-WT-150-D | Discharge unit | 1,200 mm | 945 mm |
7060150003 | SMC-WT-120-PD | Pump module | 1,200 mm | 945 mm |
7060150009 | SMC-WT-120-S | Steam nozzle module | 1,200 mm | 945 mm |
7060150008 | SMC-WT-090-C | Corner module | 1,190 mm, 90 Degrees | 1,190 mm |
7060150004 | SMC-WT-120-F | Function module | 1,200 mm | 945 mm |
7060150011 | SMC-WT-120-F | Function module | 1,200 mm | 945 mm |
7060150010 | SMC-WT-120-M | Access module with pedestal | 1,200 mm | 3.510 mm |
Specifications
Brewing water tank made of hygienic frame construction of sheet metal and profile parts, stainless steel 1.4301
Insulating panel 80 mm wide, covered with
Height-adjustable feet
Control:
Stainless steel operating housing, incl. HMI display and operating elements
Stainless steel terminal box housing, incl. all necessary control components
Siemens S7 control
Mainsvoltage 400 V - 50 Hz
Control voltage 24 V / DC
Total power 5.5 KW
Protection class IP54
SMC-WT-120-B – Basic module
Module length 1,200 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
SMC-WT-240-B – Basic module
Module length 2,400 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
SMC-WT-150-I – Insertion
Module length 1,200 mm
Double-leaf swing door made of plastic
Inlet chute made of stainless steel sheet 1.4301
SMC-WT-150-D – Discharge unit
Module length 1,200 mm
Double-leaf swing door made of plastic
SMC-WT-120-PD – Pump module
Module length 1,200 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
Circulating pump
SMC-WT-120-S – Steam nozzle module
Module length 1,200 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
Steam connection
Steam control valve
SMC-WT-090-C – Corner module
Module length 1,190 x 1,190 mm, 90 degrees
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
SMC-WT-120-F – Function module
Module length 1,200 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
SMC-WT-120-F2 – Function module
Module length 1,200 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
SMC-WT-120-M – Access module with pedestal
Module length 1,200 mm
Supply line made of stainless steel pipe
Integrated spray pipes equipped with special spray nozzles
Entrance door made of insulating panel
Control terminal