SMC-CT

Condensation scalding

Scalding is carried out with 60 °C (140 °F) warm humid air instead of water. The scalding equipment is constructed in a sandwich construction style and insulated. There is a fully accessible stainless steel tank located at the bottom of the scalding tunnel. Air deflector plates are installed on the interior walls. Fans are aspirating the air in the upper part of the tunnel and circulate this air in exterior channels. During this operation the air is moistened and heated by water vapor. The fans blow the heated air through the lower part back to the scalding tunnel. The air deflector plates push the heated air onto the carcasses where water vapor condenses which creates the scalding effect.

To avoid any risk of corrosion in the scalding tunnel, the conveying system has been installed outside of the scalding tunnel; based on a patent registered design. The looped chains for the carcasses are introduced through a slot in the celling of the scalding channel that is sealed with brushes. There are insulated doors allowing access to the tunnel. Proven and reliable control units perform the process and the automatic temperature control.

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  • Specifications

  • Hygienic frame construction of sheet metal and profile parts, stainless steel 1.4301

  • Insulating panel 80 mm wide, covered with stainless steel sheet on both sides

  • Height-adjustable feet

  • SCM-CT-120-B – Basic module

  • Module length 1,200 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • SCM-CT-240-B – Basic module

  • Module length 2,400 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • SCM-CT-150-I – Insertion

  • Module length 1,540 mm

  • Double-leaf swing door made of plastic

  • SCM-CT-150-D – Discharge unit

  • Module length 1,540 mm

  • Double-leaf swing door made of plastic

  • SMC-CT-90-C – Corner module

  • Module length 1,250 x 1,250 mm, 90 degrees

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • SCM-CT-120-V – Ventilation module

  • Module length 1,200 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • Blower unit with blower motor

  • SMC-CT-240-C – Ventilation module

  • Module length 2,445 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • Blower unit with blower motor

  • SCM-CT-120-M – Maintanced module

  • Module length 2,400 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • Entrance door made of insulating panel

  • Control terminal

JWE-BANSS sclading process achieves the highest scalding quality with the use of efficient technology.

SMC-WT

Water scalding tunnel

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  • Specifications

  • Brewing water tank made of hygienic frame construction of sheet metal and profile parts, stainless steel 1.4301

  • Insulating panel 80 mm wide, covered with

  • Height-adjustable feet

  • Control:

  • Stainless steel operating housing, incl. HMI display and operating elements

  • Stainless steel terminal box housing, incl. all necessary control components

  • Siemens S7 control

  • Mainsvoltage 400 V - 50 Hz

  • Control voltage 24 V / DC

  • Total power 5.5 KW

  • Protection class IP54

Brühung – Kondens- und Wasserbrühtunnel von JWE-BANSS
  • SMC-WT-120-B – Basic module

  • Module length 1,200 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • SMC-WT-240-B – Basic module

  • Module length 2,400 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • SMC-WT-150-I – Insertion

  • Module length 1,200 mm

  • Double-leaf swing door made of plastic

  • Inlet chute made of stainless steel sheet 1.4301

  • SMC-WT-150-D – Discharge unit

  • Module length 1,200 mm

  • Double-leaf swing door made of plastic

  • SMC-WT-120-PD – Pump module

  • Module length 1,200 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • Circulating pump

  • SMC-WT-120-S – Steam nozzle module

  • Module length 1,200 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • Steam connection

  • Steam control valve

  • SMC-WT-090-C – Corner module

  • Module length 1,190 x 1,190 mm, 90 degrees

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • SMC-WT-120-F – Function module

  • Module length 1,200 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • SMC-WT-120-F2 – Function module

  • Module length 1,200 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • SMC-WT-120-M – Access module with pedestal

  • Module length 1,200 mm

  • Supply line made of stainless steel pipe

  • Integrated spray pipes equipped with special spray nozzles

  • Entrance door made of insulating panel

  • Control terminal